How to Make a Pocket Coil Mattress

The following is a description of a preferred method for manufacturing a pocket coil mattress. The process involves placing several rows of pocket coil springs in a pressing machine. Then, a positioning transfer conveyor mechanism pulls them in a single direction. The resulting configuration is a highly-functional mattress. Compared to the previous method, this method is cheaper and more flexible. In addition, the pockets are easier to position.

A machine using pocket coil spring structure assembling technology comprises a rotary shaft with a sprocket at one end. The sprocket is mounted on the support frame 18. A chain is installed between the sprocket on the rotary shaft and the motor’s output shaft. Separate feeder plates 4 are arranged at even intervals on the peripheral surface of the rotary assembly table. Each of the feeder plates is designed with a specific size for engaging a joint and is used to move the pocket coil springs forward.

The feeding mechanism is a rotary shaft with a sprocket mounted on one end. The rotary shaft is driven by a motor fixed to a support frame 18. The chain connects the sprocket on the rotary shaft to the output shaft of the motor. In addition, the pockets are held by two separate feeder plates located at equal intervals on the peripheral surface of the cylinder. The springs are moved forward by the holding arms.

The positioning transfer conveyor holds the separated group of pocket coil springs 3 in place. The press holding mechanism 9 holds the pocket coil springs in position. A photoelectric sensor or a timer controls the press to position the pockets of the pocket-coil springs at a predetermined location. The process ends with a group of pocket coil springs that are individually pressed in the desired direction. This means that a higher-performance mattress.

A pocket coil spring machine works by rotating the coils one by one. This device is a mechanical machine that moves the pockets of pocket coil springs. A single pocket coil spring machine is a complex assembly of several springs that are attached to a main frame. Various types of machines are available. A typical assembly line can produce up to 10,000 units per hour of work. A fully automated model has multiple stations for different tasks.

The process for assembling pocket coil springs is simple and effective. Each pocket coil spring is joined in two sections by a mechanically-connected connection. The coil springs are connected to each other by an adhesive on their upper sides. The springs are placed in a chute through the fabric. They are inserted one after the other and joined together. They are joined together by a chain on the press holding mechanism.